Like every kid, I ever wanted to build my own go-kart with a lawn-mower engine... And years are passing away, and we never build the go kart...
Then one day, I found the realisations of VW-Bratz, a UK base company, which now has disappeared. Wow! Not only it's a DIY go-kart, but it even looks like a VW! I definitely need one! (yeah, yeah, I know, I'm 6 years old in my head... So what??)
Those mini splits are pure perfection marvels, but... Well, this perfection has a price (300£ the shell, around 450€)! (see on FreeBugRiders the "pour les gosses (For Kids)" thread to see pictures of those VW Bratz splitties). Plus, 1.60 meters long is pretty big, therefore bulky to bring on a meeting.
I then found Mini Buggies in Netherlands, superbs as well, little less bulky, but less original, and still a little bit expensive (260€ the shell alone) for a toy I'll use twice a year...
So, I started to think about making my own model of mini-VW... I first started thinking about a mini bay window combi, then a beetle... But finally, the Thing is way easier to make! Plus, I own a real one to take measures on, and this will definitely be more original!
So I started taking all the measures on Küby, my Thing,
then I transfered it into a 3D model using Sketchup. I decided to make it scaled 1/3 : this is the same scale as the VW-Bratz Splitties, if I meet some one day, well make a perfectly scaled 1/3 mini-meeting... And a 117cm long shell by 50cm wide is a good compromise between bulkiness (therefore transport) and "comfort", the final goal being to give it an engine and drive it...
Here is the 3D model... Now I have to build a wooden master out of it, using the numeric model's measures. So, after buying a router and a few woodcuts of MDF, I start making a master as close as possible to the original one...
Click to see pictures full size...
Here we are! July 2006, the master piece is finally ready to go, now I have to make a fiberglass mould out of it to make the mini-Thing shells...